Senior Manufacturing Engineering Engineer

A. PURPOSE OF THIS POSITION

• Be responsible for leading and overseeing the development, optimization, and improvement of complex manufacturing processes within the electronics manufacturing services (EMS) industry.
• Play a critical role in driving process excellence, innovation, and efficiency to meet customer requirements and organizational goals.

B. PRIMARY RESPONSIBILITIES

• 1. New product introduction (NPI): - Design for Manufacturability (DFM) Review and provide feedback to customer, create process flow diagrams, define critical process parameters, select appropriate equipment, and establish efficient assembly methods.
• Create and maintain Bills of Materials, build instructions, conducting process trials, and addressing any issues or challenges that arise during the NPI build.
• 2. Process Development and Optimization: - Lead the design, development, and optimization of complex manufacturing processes for electronic products, ensuring alignment with customer specifications and industry best practices. - Conduct advanced feasibility studies, process simulations, and risk assessments to identify opportunities for process improvement, cycle time reduction, and cost optimization. - Collaborate with cross-functional teams, including design engineers, manufacturing personnel, and suppliers, to implement innovative process solutions and resolve technical challenges.
• 3. Process Validation and Qualification: - Develop and execute comprehensive validation plans for new processes, process modifications, and technology transfers. - Apply advanced statistical techniques to analyze data, evaluate process capabilities, and ensure compliance with quality and regulatory requirements. - Provide guidance and mentorship to Level 1 and Level 2 engineers in process validation methodologies and best practices.
• 4. Documentation, Standardization, and Training: - Develop and maintain comprehensive process documentation, including standard operating procedures (SOPs), work instructions, and process flow diagrams. - Drive process standardization initiatives across multiple sites, product lines, and customer projects. - Provide training and mentorship to Level 1 and Level 2 engineers and production personnel on advanced process techniques, methodologies, and quality standards.
• 5. Component evulation: - Participate in evaluating the raw material and new supplier/ vendor with SQE, review and propose to customer for alternative component.
• 6. Equipment and Technology: - Evaluate and select cutting-edge equipment, tools, and technologies to support manufacturing processes, considering factors such as performance, scalability, and industry trends. - Collaborate with equipment vendors and suppliers to assess capabilities, conduct trials, and recommend strategic investments in new equipment or process improvements. - Lead the implementation, commissioning, and qualification of new equipment and technologies, ensuring seamless integration into existing processes.
• 7. Data Analysis and Performance Monitoring : - Analyze complex process data using statistical methods, advanced analytics tools, and software to monitor process performance, detect trends, and drive data-driven decision-making. - Develop real-time process monitoring systems and implement statistical process control (SPC) methodologies to ensure process stability and capability. - Generate comprehensive reports and present findings to stakeholders and senior management.
• 8. Troubleshooting and Problem Solving: - Investigate and resolve issues related to manufacturing processes, equipment failures, and product quality deviations.
• Work closely with production and maintenance teams to identify root causes, implement corrective actions, and prevent future occurrences.
• 9. Continuous Improvement and Innovation: - Drive continuous improvement initiatives to enhance process efficiency, reduce waste, and improve product quality. - Utilize advanced Lean Six Sigma methodologies, such as DMAIC and DMADV, to identify and eliminate process bottlenecks, reduce variability, and optimize process performance. - Foster a culture of innovation by researching and evaluating emerging technologies, materials, and processes to drive competitive advantage.
• 10. Collaboration and Communication: - Collaborate with cross-functional teams, including engineers, operators, technicians, and management, to ensure effective communication and alignment on process improvement initiatives.
• Share findings, recommendations, and progress updates with relevant stakeholders.
• 11. Support Supervisor/ Manager to train for new staff and perform other related duties as designed by superior:

• 1. Education:  Bachelor's degree in engineering or a related field. A master's degree is preferred
• 2. Experience:  At least 5+ years of experience in process engineering within the electronics manufacturing services (EMS) industry, PCBA engineering experience, or box-build parts assembly such as metal parts, plastic parts, and cables

3. Others

• Proven track record of successfully leading and implementing process improvement projects.
• Advanced knowledge of manufacturing processes for electronic products, including surface mount technology (SMT), assembly techniques, and testing procedures.
• Proficiency in advanced statistical analysis tools and software for data analysis and process optimization.
• In-depth understanding of quality management systems (e.g., ISO 9001) and regulatory requirements (e.g., RoHS).
• Advanced knowledge of process development and optimization methodologies, such as Design of Experiments (DOE), Statistical Process Control (SPC), Failure Mode and Effects Analysis (FMEA), and decision-making skills.
• Excellent communication and collaboration abilities, including the ability to lead and influence cross-functional teams.
• Project management experience, including planning, execution, and monitoring of complex projects.
• Continuous improvement mindset and a commitment to staying at the forefront of process engineering.
• Willingness to learn new technologies, processes, and tools to drive innovation and process excellence.
• Poka-Yoke and Vavual Stream Mapping mindset and concept.