[HEINEKEN] Automation Engineer

Insurance, Travel opportunities, Incentive bonus, Health checkup, Training & Development, Salary review

Job Description

PURPOSE OF THE POSITION
• Ensure the continuity and quality of automation software and servers in whole brewery
• Ensuring the reliability and availability of all production and utilities equipment having a long term focus and providing input and coaching to planning and execution of maintenance plans, keeping health and safety as a priority. Ensures adequate breakdown resolution for automation related breakdowns.
• Leads continuous improvement using KPI- and TPM tools.

KEY ACCOUNTABILITIES
1. Safety, Food safety & Sustainability
• Collects safety related maintenance tasks and translates into maintenance plans for execution.
• Collects legal related maintenance tasks and translates into maintenance plans for execution.

2. Quality
• Collects quality related maintenance tasks and translates into maintenance plans for execution, including calibration activities.
• Supports identification & transfer of quality tasks to operations AM Team step 5 (including quality inspection, Q-points).

3. Work Processes
• Manages and organizes asset master data within the CMMS. Uses, monitors, controls the asset breakdown structure, and defines all PM tasks and inventory items in CMMS.
• Build Preventive maintenance program for automation part in factory
• Monitors asset performance (OPI or line availability). Responsible for plant availability (uptime).
• Supports ME in optimizing PM strategy (standards and tasks).
• Supports ME in optimizing spare parts management.
• Supports ME in collecting and managing asset drawings, documents, permits (licenses), warranties.
• Conducts Tagging if required or appropriate.
• Supports ME in establishing service management.
• Conducts the plan and execution of brewery CAPEX's in case the brewery does not have a Project Leader.
• Proposes AM support policy for automation and support implementation.
• Supports engineering manager (EM) in maintaining automation master plan.

4. Organization, Interfaces & People Management
• Supports engineering leader (EL) and reports to the EL in initiating and driving optimised maintenance processes (i.e. improve and sustain asset performance and reducing costs).
• Feeds planning team leader and maintenance planner with preventive maintenance plans and plans to improve asset performance and/or reduce costs.
• Mentors and trains zone technicians in optimising asset performance and reducing costs in their zones.
• Mentors and trains zone technicians in executing breakdown analysis and implementation of minor stops, alarm & speed loss reduction process.

5. TPM & Continuous Improvement
• Performs loss & cost maintenance deployments to shop floor level and establish PDCA-process.
• Ensures sustainability of implemented PM steps 0-3 (foundation) and drives implementation of PM step 4 and 5 by mentoring/training technicians in further development of technical maintenance skills and establishment of specialists to support the roll out. And supporting the implementation of AM step 4 and 5 by mentoring/training technical operators T1 & T2 in further development of technical maintenance skills
• Supports ME in monitoring and controlling breakdown analysis and reduction system (BDA).
• Supports ME in implementing Reliability Centred Maintenance (RCM) process to extend life and reduce costs.
• Implements weak component analysis (WCA). Executes improvement activities to improve weak points of equipment.
• Supports identification & transfer of maintenance operations AM Teams, including CBM and Running checks.
• OpCo responsible for assessment and training in automation troubleshooting.

6. Information & Data Management
• Key-user of the CMMS. OPI (and other ME-) data registration in the CMMS.
• Maintains automation back-up data (parameter, PLC, HMI etc.).
• Reports on maintenance KPI's; i.e. % assets restored to basic condition, nr. of breakdowns, % ABC analysis complete, OPI score and/or line performance, % PM plans OTIF and % asset master data as built.

7. Other
• Other relevant jobs assigned by Engineering Manager